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Flame Retardant Powder Coating

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DESCRIPTION

Flame retardant powder coating is often required to protect a wide range of products of both flammable and nonflammable against fire. It is an oldest, most efficient, and easiest method to apply any surface without modifying the intrinsic properties of materials. Moreover, the initial phase of fire always occurs on the surface by ignition, and hence, it is important to concentrate on the surface protection of a material. Being an organic nature of conventional surface coating will burn easily and generate smoke and toxic fumes, which may not be suitable for application where fire protection or fire prevention is required. Reaction-to-fire and/or resistance-to-fire are to be considered for assessing both flammable and non-flammable material by using fire retardant and fire resistant or fire protective coatings. The degree of fire retardation mainly depends on the coating thickness, substrates, and efficiency of formulations. This chapter explains briefly the fire retardation of wood by using flame retardant powder coating.

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In general, conventional organic surface coating is easily ignitable, melts, drips, and it may cause severe injury and damage to the substrates in the event of fire. Therefore, flame retardant powder coating that is designed to formulate should not contribute a significant amount of fuel to the fire and, at the same time, limit the flame spread and smoke development. Fire retardant coating is one of the easiest, oldest, and most efficient ways to protect the materials against fire. This approach does not cause chemical modification of the substrate, but rather the formation of a protective layer which alters the heat flux to the substrate and can inhibit its thermal degradation, ignition, or combustion. The ideal fire retardant coatings should have minimum flame spread, negligible or low release of smoke and/or toxic gases, be easy to apply, show good wear resistance, adhere to the underlying substrate and offer low cost. Typically, they are based on chlorinated alkyds or brominated epoxy resin and filled aluminum hydroxide or a combination of chlorinated paraffin and antimony oxide system. However, the wide range of flame retardants in the form of reactive or additive and different classes (halogen, phosphorus, nitrogen, minerals, oxides, intumescent, and nanofillers) are available commercially that are incorporated into coating formulations to inhibit or retard the burning of materials. The selection of flame retardants can be tailor-made for a specific polymer binder in coating formulations. Fire retardant coatings look like architectural paints and mainly available in solvent form and are applied by conventional methods, brush, roller, and spray.

 

FEATURE

 

Green footprint

Process benefits

No emissions, simplifies investment application 

Processing time between 3.5 to 8 minutes

100% VOC free

1 layer coating process: high film thickness

No solvents or hazardous substances

Envelope finish complex 3D shapes coated in a single layer

100% solid coating

Broad range of colors, glosses and surface aspects possible

Up to 99% powder utilization

Full automatic application

Carbon footprint reduced by >60%

No drying time for immediate packaging

Recycling

Shorter lead times and reduction in enventory

 

ADVANTAGES

●Suitable for almost any substrate (including heat-sensitive materials)

●A broad range of colors, glosses and surface aspects available.

●Single-layer coating for 3D geometrics

●Durable coatings in a single-layer coating

●VOC-free, hazardless alternative

●Regulatory approval simplified

●Food contact approved solutions available.

 

SPECIFICATION

 

Coating performance

Test items

Inspection standards

Test indicators

Impact resistance

GB/T1732-1993

50kg/cm

Cupping test

GB/T9753-1988

5mm

The adhesion (grid method)

GB/T9286-1998

0

Bending

GB/T6742-1986

2mm

Pencil Hardness

GB/T6739-1996

2H

Salt spray test

GB/T1771-1991

>500 hours

 

APPLICATION

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Fire Pipeline  Oil & Gas Pipeline
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Fire Equipment Fire Door
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Warehouse rack  Aerospace Engineering



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